Aluminum Dip Brazed Chassis Assembly for the Military Communications Industry

Aluminum Dip Brazed Chassis Assembly
Aluminum Dip Brazed Chassis Assembly
Working with a Customer in the Communication industry, TCS Industries manufactures this Controller Chassis / Dip Brazed Assembly.  It consists of 4 separate pieces manufactured from 6061-T6 aluminum, with thickness of materials ranging from .25 to .5 and machined to tolerances as tight as .003.  All four of the Chassis components are cleaned in house and put through an Aluminum Dip Brazing process.  The unit is of a tongue and groove design allowing for excellent adherence to specifications: AWS C3.7M / C3.7:2011, AWS C3.2M / 3.2:2008, AWS B2.2 / B2.2:2010, AMS 2750 and Mil-B-7883.  The final products are finished in RoHs Clear Chromate Mil-DTL-5541, painted forest green.  Finally, Pad Printing and Silk-Screening are used to provide crisp markings for interface with the user. Manufactured completely in-house.
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Project Name:
Product NameController Chassis
Product DescriptionDip Brazed Chassis
Project ScopeFour Piece Dip Braze Assembly
Capabilities Applied Aluminum Dip Brazing, Precision Machining, Screen Printing, Pad Printing & Paint
Tightest Tolerance.003
Material TypeAluminum 6061-T6
Material Thickness.250 to .500
Product Length6.000
Product Width11.000
Temperature RangeUntested
ColorForest Green
Material FinishPlating RoHS Clear Chromate Class 1 Type 3
ResistancesYes- Oil, Water, Grease
PackagingDouble wall corrugated / sectioned box / individual bags
Special FeaturesComplete build / all manufacturing under one roof
Secondary Operations AppliedAluminum Dip Brazing AWS C3.7:M / C3.7:2011
AWS C3.2M/3.2:2008, AWS B2.2/B2.2M:2010, AMS 2750, Mil-B-7883
RoHS Clear Chromate Mil-DTL-5541
Industry For UseCommunications / Military
Design WorkSolid-Works Geometry
Tooling CostNone
Shipping Cost$0.75
Standards MetISO 9001:2008
Drawing Type AcceptedAll common formats
Volume100 / year
Delivery Time8 weeks
Delivery LocationUnknown